Mini máquina de bandeja de huevo | Solución de fabricación de huevos a pequeña escala

Producción de bandeja de huevos eficiente para pequeñas granjas y negocios

La mini máquina de bandeja de huevo es una solución ideal para huevo a pequeña escala T

Hacer rayos, especialmente para granjas de pollo, negocios locales y nuevas empresas que buscan una forma rentable de producir bandejas de huevos de papel. Diseñado con el sistema recogido y la eficiencia en mente, sin instalación.  Esta máquina ofrece un proceso de fabricación de huevos de papel simple pero efectivo que convierte el papel residual en bandejas de huevos de papel duraderas y ecológicas.

Especificaciones de la máquina de bandeja de huevo de papel pequeño:

Modelo: SHW-360

Sistema de control: pantalla TOUCT PLC + TOUTO completamente automático

Sistema de accionamiento: Cilindro + Post de guía

Método de alimentación: alimentación manual

Método de descarga: Demoltación automática en la plataforma receptora

Eficiencia de producción: 10 segundos por moho (dependiendo del producto)

Tamaño del molde de formación: 400*500 mm (personalizable)

Integración: Pulping + Sistema de formación de presión positiva y negativa +

Método de secado: máquina de prensa caliente independiente o horno de secado (línea)

Voltaje: 380V, 50Hz

Consumo de energía: menos de 20kW

Dimensiones de la máquina: 4100*2100*2700 mm

Peso de la máquina: 3 toneladas

Las mini aplicaciones de la máquina de bandeja de huevo:

Ideal para granjas de pollos y envases de huevos a pequeña escala

La Mini máquina de bandeja de huevos se usa ampliamente en pequeñas granjas de aves de corral y negocios locales de producción de huevos. Permite a los propietarios de granjas producir sus propias bandejas de huevos en el sitio, reduciendo la dependencia de los proveedores externos al tiempo que garantiza la calidad y la protección del producto.

Invierte en la producción de bandejas de huevos a pequeña escala

Con la máquina de fabricación de huevos de papel pequeño SHW-360, las empresas y las granjas pueden comenzar su propia producción de bandejas de huevos con una inversión mínima al tiempo que mantienen la calidad y la sostenibilidad. Ya sea para uso personal o ventas comerciales, esta máquina es la opción perfecta para la fabricación de bandejas de huevos eficientes y ecológicas.

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Egg Tray Machine Working Principle

Egg Tray Machine Working Principle

An egg tray machine is a specialized device used to produce paper-based egg trays that are designed to protect eggs during storage and transportation. The production process involves several key steps, all of which work together to turn raw materials into a finished product. Here’s an overview of how it works.

1. Raw Material Preparation
   The primary raw material used in egg tray production is recycled paper or waste paper. This paper is shredded and mixed with water to form a pulp. The pulp is the foundation of the egg tray material and is typically prepared in large quantities to ensure a continuous production process.

2. Molding Process
   The pulp is transferred to a molding section of the egg tray machine, which consists of a mold with the shape of an egg tray. The mold is submerged in the pulp mixture, where it is lifted out, and excess water is removed. The pulp that sticks to the mold creates the tray's shape. Different molds can be used for various types of trays, including those for eggs, fruits, and other products.

3. Drying
   Once the tray is molded, it is still wet and needs to be dried before it can be used. The trays are placed on a drying rack or conveyor belt, where they are exposed to heat, either through natural drying or with the aid of a heating system like a hot air dryer. This drying process ensures that the tray becomes rigid and durable enough to protect the eggs.

4. Heat Pressing and Shaping
   In some egg tray machines, heat pressing is employed to increase the strength and uniformity of the trays. The trays are placed in a press to ensure they are shaped properly and have the required strength for egg protection.

5. Finished Product
   After drying and pressing, the egg trays are ready for use. They are packed and then distributed to farms, supermarkets, or other businesses that require egg packaging solutions. The egg trays provide cushioning and support for eggs, ensuring they remain safe during transportation.

Environmental Benefits
Egg tray machines use recycled paper, making them an eco-friendly option for packaging. This process reduces the need for plastic and other non-biodegradable materials, contributing to a reduction in environmental waste.

Conclusion
The egg tray machine operates through a simple yet effective process that turns waste paper into a valuable product. It helps streamline egg packaging, offers a sustainable alternative to plastic, and provides a cost-effective solution for businesses in the food industry.

Common Issues with Egg Tray Machines

Common Issues with Egg Tray Machines

Egg tray machines are essential for producing paper-based trays for packaging eggs, but like any equipment, they may face certain issues during operation. Understanding these common problems can help ensure smooth operation and prevent production delays. Here are some frequent issues that users might encounter with egg tray machines.

1. Pulp Consistency Problems
   One of the most common issues is the inconsistency of the pulp mixture. If the pulp is too thick or too thin, it can affect the quality of the egg trays. Thick pulp may not adhere to the mold properly, while thin pulp may result in weak or poorly shaped trays. To resolve this, it is crucial to maintain the proper water-to-paper ratio and regularly monitor the pulp’s consistency.

2. Mold Blockages
   Mold blockages are a common issue, especially when the pulp is too sticky or contains too many impurities. If the mold gets clogged, it can prevent proper tray formation and cause delays. Regular cleaning of the molds and ensuring the pulp is free from excess contaminants can help prevent this issue.

3. Drying Problems
   The drying process is critical for ensuring the egg trays have the right strength and durability. If the drying system is inefficient or if the trays are not dried properly, the trays may remain too soft or bend during use. Checking the heating elements and ensuring that the drying area has adequate airflow can help resolve this issue.

4. Machine Malfunctions
   Egg tray machines are complex systems with numerous components that can sometimes malfunction. Common issues include motor failure, pump problems, or electrical malfunctions. Regular maintenance and periodic inspections of machine components can help identify potential problems early, preventing unexpected breakdowns.

5. Low Tray Quality
   If the trays produced are too fragile or misshaped, it could be a result of improper molding or drying conditions. Factors like incorrect pulp composition, insufficient drying time, or worn-out molds can contribute to low-quality trays. Ensuring that all parts of the machine are in good condition and maintaining optimal operating conditions can improve tray quality.

6. Excessive Power Consumption
   Egg tray machines may sometimes consume more energy than expected, especially if there is a malfunction in the drying system or an issue with the machine’s overall efficiency. This can lead to increased production costs. Regular checks and upgrades to more energy-efficient components can help address this problem.

7. Paper Waste
   Excessive paper waste can occur if the pulp is not used efficiently or if the machine’s settings are not correctly adjusted. Ensuring the pulp mixture is balanced and optimizing the machine’s production parameters can help reduce waste and improve the overall cost-effectiveness of the process.

8. Noise Issues
   Some egg tray machines may produce excessive noise during operation due to issues with mechanical parts, such as the motor or conveyor belts. Regular maintenance, including lubricating moving parts and ensuring proper alignment, can help reduce noise levels.

Conclusion
While egg tray machines are designed for efficient and reliable operation, they can face issues related to pulp consistency, mold blockages, drying, machine malfunctions, and more. By performing regular maintenance, monitoring operating conditions, and addressing problems promptly, these issues can be minimized, ensuring smooth production and high-quality egg trays.